How to Use a Hex Broach

If you need to make a hole in a hexagonal fastener, you can use a hex broach. These tools remove all metals from a fastener, although sometimes that is not enough. This article will explain how to use a hex broach and what types of metal it is best for. It also describes the benefits and disadvantages of this tool. This article is written for the beginner metalworker.

Hexagonal broaches are specialized tooling that make it easier to cut hex-shaped holes in metal products. They start by making a pilot hole of a standard diameter, and they can be mounted on hand wheels to help with accurate locating. These tools are available in metric and imperial sizes. Before buying hexagonal broaches, make sure to check availability. It is possible to get a free CAD file for the exact dimensions of a hex broach.

Hexagonal broaches are easier to use than square broaches. Hexagonal broaches are easier to grind than square ones, and they don’t need fancy heads. They can be used on round holes as well, which makes them an ideal choice for those who aren’t as confident with a square broach. They also require a metric drill rod, so they can be more easily used. A hexagonal broach is a better choice for complicated shapes.

Hexagonal broaches can be used for blind and through-hole operations. They are available in both rotary and single-point versions. Single-point keyway broaches are popular for blind operations, and they are able to be sharpened several times for longer use. Single-pass cutters are also available, which cut the full width and depth of the workpiece in one pass. Production-type hexagonal broaches are suitable for high-speed production runs and feature self-supporting shanks.

Another type of hexagonal broach is a rotary Hex Broaches. It uses a rotating spindle to cut parts, and its holder rotates around the spindle, which is used on CNC machines, milling machines, screw machines, and manual turning devices. This tool is best suited for precision work and is suitable for cutting a variety of materials. This tool is used for manufacturing applications, and is also commonly used in CNC sharpening.

Hexagonal broaches are available in standard metric sizes of 4mm to 25mm. They can also be custom-made to meet your specifications. Some manufacturers even offer hexagon broaches with a TiN coating to increase their durability and improve wear resistance. The advantage of using a rotary hexagonal broach is that it can produce a wide variety of shapes, which can make it a versatile tool. It can also reduce auxiliary costs. Shop hexagonal broaches now. 

When using a hex broach, you must always make a pilot hole larger than the diameter of the material that you are broaching. Otherwise, you may have problems with the broach entering the hole. In these cases, it is best to pre-bore the part, as this keeps the tool and part concentric. Also, do not forget to check the material’s machinability. If it has an irregular shape, you should avoid using a hexagonal broach.

While hexagonal broaches can be used for multiple tasks, it is best to consider purchasing a keyway hex broach if you are just starting to do basic metalworking. This type of broach is less expensive than a special keyway broach, which is made for cutting various shapes. You can even use a file to square up any corners. You’ll be amazed at the versatility of this tool and its many applications!

The offset allows you to work with a wide range of materials. You can use the same tool to broach steel, aluminum, and red copper. However, you may want to choose a different material if you need a high tensile strength tool. In this case, a rotary broach will be better. However, it will increase the cost of the mold. So, the right choice is an investment in your business.

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